ENG / RU
Intelligent enterprise solution
for cable&wire
Clobbi Vision
  • Digital transformation
  • Increased efficiency
  • Business processes optimization
    instead of just automation
  • Measurable economic
    benefits
Clobbi solutions

We help large and medium-sized Cable&Wire enterprises
to adjust processes and improve their management
systems based on Industry 4.0 ideology:

Solutions for Cable&Wire:

Clobbi.SmartFactory
(MRP, APS, MES, AI)

Clobbi.CableDesigner
(R&D, Cost&Price&Quotation)

Clobbi.DigitalTwins
(IIoT, VR, AR)

Clobbi.CableEAM
(RCM, Predictive maintenance)
ask question
Clobbi.CableDesigner

20 - 50%

Shorter time to market

Product Design

  • Design for all cable
    and wire rope types
  • Virtualization
  • Manufacturing BOMs

Process Engineering

  • Manufacturing
    parameters
  • Setup & adjustment time
  • Equipment usage norms
  • Waste & drum usage
    requirements

Price & Quotation

  • Cost calculations
  • Direct & indirect costs
  • Modelling & simulation
  • Pricing and profit margins
request presentation
Use case

Leading Eastern Europe cable manufacturer with capacity
of 100,000 Cu tons / year

5
days
5
hours

Customer enquires
answered faster

8 700
methodologies
for
160 000
cable designs

Less time for product design and
process development

20
min

For mass cable design
recalculations

10
min

for customer design
customization

Clobbi.CableDesigner – manage future production costs
and optimize production planning (Clobbi.SmartFactory)

GET A DEMO
Clobbi.SmartFactory
5 - 20%
Increase in output volume
>95%
Customer service level
1
Optimal production planning (APS, AI)
  • Tailor-made optimization methods
  • Lead time for each batch
2
Modeling
  • Multiple objectives and
    constraints
  • Production Plan
    alternatives
3
Execution (MES, IIoT, Mobility)
  • Work orders for
    equipment & personnel
  • On-line production
    accounting
  • Labeling with QR codes
    Actual production
    status
4
Event response (I4.0, APS-online)
  • Event monitoring and
    control
  • Automatic rescheduling
  • New work orders for
    execution
5
Business discovery (BI, KPI)
  • Planned vs actual KPIs
  • Intelligent decision-
    making
ask expert
Use case

Сable manufacturer with 1000 employees,
260 pieces of equipment and 600 customer orders per month

>590
orders

Ontime and customer
requirements met

Up to
5
minutes
for
24 000
work orders

Optimal production
plan generation

30%

Higher overall equipment effectiveness (OEE)

17%

Reduction in production costs
(fixed wastes, aggregated orders)

Clobbi.SmartFactory. New approaches and technologies
to produce more

achieve more with clobbi
Clobbi.DigitalTwins
20 - 30%
Higher OEE
1
Digital ecosystem (Industry 4.0, IIOT)
  • Integration of Clobbi, equipment and
    people in one ecosystem
2
Virtualization (AR, VR)
  • 3D shop-floor models
  • Simulation and
    modelling
3
Intelligent production
  • Live production process
  • Combine actual and planned data in real-time
4
Monitor, alert and report
  • Equipment operation
  • Manufacturing
    parameters
  • Technological process
    quality
  • Real-time performance rate
  • Customer order
    execution
5
BigData processing and analysis (AI,BI)
  • Ways to improve
    production process and
    technology
  • Actual vs planned KPIs
  • Intelligent decision making
request presentation
Use case

Сable manufacturer with 2500 employees,
870 production lines

Pilot project and it's outstanding results:
10

Bottleneck machines

connected by IIoT

12%

Less production rejects

0.3%

Decreased material
consumption

17%

Downtime reduction

5%

Higher extrusion line speed

Clobbi.DigitalTwins – Improve quality, increase transparency and
make virtualization of production

get your clobbi solution
Clobbi.CableEAM
30 - 50%
Less machine downtime
10 - 40%
Maintenance cost reduction
1
Industrial Internet
of Things (IIoT)
  • Equipment Connection
  • Visualization
  • Virtualization
  • Predictive Maintenance (PdM)
2
Field Service
Management (FSM)
  • Self-Service Management
  • Warranty & Claims Management
  • Supply Management
  • Service Engineers Management
  • Request Management Center
3
Key add-ons
  • Real-time equipment monitoring
  • DWH and BI
  • BigData processing and analysis
  • Multifunctional dashboard
4
RCM Enterprise
Asset Management
  • Reliability Centered Maintenance
    standard
  • Equipment Data Management
  • Inspection Scheduling
  • Maintenance Scheduling
  • Predictive maintenance
ask expert
Use case

Сable manufacturer with 250 equipment lines
(first 4 months)

40 000
digitalized units and
assemblies
200

methodologies

For equipment
diagnostics and predictive
maintenance
2000
staff complaints processed
1000
potential failures prevented

Clobbi.DigitalTwins – Improve quality, increase transparency and
make virtualization of production

achieve more with clobbi
5 to 20%
Output volume
increase
30 to 50%
Less total machine
downtime
20 to 30%
Higher overall equipment
effectiveness (OEE)
10 to 40%
Reduction of
maintenance costs
20 to 50%
Shorter time to market
95%
Customer service level
increase
contact us